Four foot wide panels are generally light enough to be put in place by hand, but larger panels require lifting by a crane.
Power-driven nails or staples are used as fasteners with SIPs. Special tools needed for SIPs installation include a hot wire cutter for EPS foam cores or routers for urethane/isocyanurate cores.
There are several methods for joining wall panels, including a piece of 2x lumber used as a spline between members, an OSB or plywood spline inserted laterally into pre-routed grooves, a pre-manufactured, laminated, thermally broken spline, or a roll-formed steel joint. Joints are typically sealed with caulk or foam gaskets to maintain airtightness.
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Generally, dimensional lumber is used for top and bottom plates.
Some foam is routed out to accommodate the lumber and the panels are
fastened to the lumber.
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Rough window openings can be pre-cut at the factory or cut on site.
Usually, no additional header is required for openings less than 4
to 6 feet wide. The foam core is removed around rough openings to
accommodate 2x framing installation for rigidity and to attach
fasteners. Dimensional lumber is generally used for top and bottom
plates.
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To accommodate electrical wiring, panels are typically equipped with horizontal and vertical wiring chases formed in the foam. SIPs accommodate all types of interior and exterior finishing materials.


SIPs are
high-performance building panels for floors, walls and roofs in residential and
commercial buildings. Each panel is typically made using expanded polystyrene
(EPS), or polyisocyanurate rigid foam insulation sandwiched between two
structural skins of oriented strand board (OSB), but other surfaces are also
available to meet your needs. The result is a building system that is very
strong, predictable, energy efficient, and cost effective.
